Overcoming Challenges in Large Part Manufacturing
In theory, the manufacturing of small/mid-size industrial
parts requires the same cutting action and chip formation methods. Although,
the large industrial parts demand a well thought of approach to machining and a
predefined process.
The
Challenge
The biggest challenge with manufacturing large industrial
parts is the amount of space it takes up. Mounting the part in the machine
tool, clamping, and initial setup is far more challenging than for the small to
medium-sized products and often demands a non-standard approach that comes with
years of experience in manufacturing large parts for massive companies.
Another reason, large part manufacturing is problematic
is due to its specific dimensions and risk of thermal expansion during cutting.
Appropriate chip evacuation for preventing chip recutting is required to remove
a significant machine stock.
How to
Overcome the Challenge
The key to overcoming these challenges lies in the simplicity of the setup, which requires exceptional pre-planning along with adequate machine tools. Having highly precise tools that can ensure optimal withholding of the material is paramount for an ideal large part manufacturing setup. Moreover, to ensure the dimensions are achieved, it is highly essential to maintain minimal part relocation.
The tool life and reliability are the two most important
factors in a successful large part manufacturing company as the large parts
demand higher running time of the tools than normal. The breakage of the tool
while large part manufacturing is not only catastrophic but also requires high
replacement costs.
There are many industries such as aerospace, railway, power generation, and other high reliability demanding heavy industries that appeal for highly precise and accurate manufacturing of large heavy-duty parts. These industries require a smart combination of industry-standard and special designs that can be provided by industry veterans like https://www.ceratizit.com/.
Final Thoughts
Industries relying upon heavy-duty large parts demand
high reliability, stability, and precision. Although the process of
manufacturing these large parts might seem identical to medium-size production,
the expertise and resources of a well-experienced producer are unparalleled.
The failure in the machinery that uses large parts
usually has the capacity to create a largely negative impact, which is why it
is important to produce them with as much precision and reliability as
possible.
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