20 Keys has helped many manufacturing companies integrate the top manufacturing improvement methods into a coordinated system for drastic and continual improvement in involvement, quality, and productivity. This program provides the strategies necessary to achieve ambitious goals through a five-level scoring system. The revised edition is improved with upgraded criteria for the five-level scoring system to guide your company to world-class status. New material and updated layout make implementation even easier. Two valuable case studies demonstrate effective use by both a Japanese company and an American manufacturer.
Key 1. Cleaning and Organizing Key 2. Rationalizing the System/Management of Objectives Key 3. Improvement Team Activities Key 4. Reducing Inventory (Shortening Lead Times) Key 5. Quick Changeover Technology Key 6. Manufacturing Value Analysis (Methods Improvement) Key 7. Zero Monitor Manufacturing Key 8. Coupled Manufacturing Key 9. Maintaining Equipment Key 10. Time Control and Commitment Key 11. Quality Assurance System Key 12. Developing Your Suppliers Key 13. Eliminating Waste (Treasure Map) Key 14. Empowering Workers to Make Improvements Key 15. Skill Versatility and Cross-Training Key 16. Production Scheduling Key 17. Efficiency Control Key 18. Using Information Systems Key 19. Conserving Energy and Materials Key 20. Leading Technology and Site Technology Postscript: Implementing the 20 Keys App. A. The Fishbowl Discussion Method App. B. Charts and Figures. App. C. PPORF/20 Keys Case Study: Morioka Seiko Works (Japan) App. D. PPORF/20 Keys Case Study: Windfall Products (Pennsylvania).
Sistemul 20 de Chei a fost conceput acum aproape jumătate de secol. Este aplicat - fără nici un eşec - în întreprinderi mari şi mici, industriale şi prestatoare de servicii, naţionale şi internaţionale, în medii economice şi sociale dezvoltate şi în curs de dezvoltare, cu o singură sau mai multe linii de producţie. Siemens, Marks & Spenser, Seiko, Konica, Gillette, iată doar cîteva exemple de implementare cu succes a Conceptului 20 de Chei. Acest Sistem de administrare s-a dovedit cel mai eficient şi mai simplu de aplicat. Moldagrotehnica, Orhei-Vit, Macon, Artima, Aroma sînt primele în¬treprinderi din Republica Moldova care au avut inspiraţia şi curajul să implementeze Sistemul 20 de Chei. Rezultatele au fost pe măsura aşteptărilor: schimbările au dus la sporirea vînzărilor, dublarea productivităţii, îmbunătăţirea calităţii, diminuarea pierderilor şi a rebuturilor, creşterea bunăstării colaboratorilor etc
Despite dealing mostly with topics of manufacturing and workplace improvement, Iwao Kobayashi's 20 Keys have found a place in my philosophy of life, as it deals with speeding up and improving processes in our life. As such, it is a universally applicable doctrine and I feel many of you could improve your life by looking through some of his improved suggestions.