Marc Spagnuolo's Blog, page 7
April 1, 2024
A Special Surprise for my Bro! | MCM Walnut Dining Table with Curves
MCM Walnut Dining Table with Curves!
It’s not often that I have an opportunity to build something for my brother. He’s been in London for the past ten years and recently moved back to the States. His house is pretty empty so I’ve taken on the challenge of building as much furniture as possible for his new house. I’ll get the process started with a MCM Walnut Dining Table with Curves. When I asked him what he liked, he sent me numerous pictures of tables that were firmly in the current interpretation of the Mid-Century Modern style. To be frank, I’m having a bit of MCM fatigue so I came up with a design that should make us both happy. And because he’s my brother, I just to include a special surprise.
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Backside SandpaperIntro to SketchUp CourseWhite PencilWilliam Ng Big Daddy BitThin Curved Pry BarFestool DominoGraphgear Pencil SetBig Horn Push StickTitebond Quick & ThickTitebond Liquid Hide GlueMilwaukee Trim Router10 Tips for Panels that Stay FlatGlue RollerPreppin’ Weapon Sanding BlockMagnate Fingernail BitWhiteside Ultimate Spiral Pattern BitIzzy Skirt WashersThe post A Special Surprise for my Bro! | MCM Walnut Dining Table with Curves appeared first on The Wood Whisperer.
March 20, 2024
I Almost Didn’t Post This Video | Lazy Susan
Even the simplest project can be sabotaged by poor planning. I recently had a Guild Apprentice in the shop (hi, Mat!). We worked so well together that the table we were building was finished two days early. To help fill the gap, a recently-requested lazy susan project seemed like it would fit the bill. In truth, I hadn’t fully worked out the details yet. However, I assumed we could just wing it and figure it out as we go. Unfortunately, that was a very bad idea! While a lazy susan is very simple in concept, it can actually get quite complex if you decide to make the top and bottom different diameters. You can further muddy the water by making a recess in the top so that there’s a nice lip around the edge. Add to that a desire to recess the hardware into both pieces and you have a recipe for disaster if you aren’t thinking ahead.
I truly considering not posting this video at all as it lays bare some major flaws in my decision-making. But pretending things like this never happen really doesn’t do you any favors, especially if you’re just starting out. Mistakes happen to all of us. We are all capable of having a bad day in the shop. The key is to understand why the mistakes happen and to learn how to prevent them in the future. It’s also important to realize that when mistakes start to compound, it’s best to just walk away. You can always tackle those problems the next day with a fresh set of eyes.
If you’re interested in building one of these lazy susans, here’s the hardware I used: TamBee 10″ Lay Susan Hardware Please note that if you plan to use this hardware you’ll need to use small washers to raise the hardware above the surface allowing the rings to spin.
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If you like that t-shirt, you can get yours here: Mario 85 T-Shirt
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February 26, 2024
Harvey MG-36 Pro Miter Gauge: Worth the Upgrade?
Two years ago, I did a massive comparative review of ten different miter gauges. One of the most anticipated in the review was the Harvey MG-36. In spite of the high price and promise of quality, I found the gauge came up short in numerous areas and I had to give it a “do not buy” recommendation. Recently, Harvey released the MG-36 Pro and many of you asked me to provide an update. So here’s my Harvey MG-36 Pro review.
Normally I like to spend a few months with a product before doing a review, but this miter gauge is very similar to the non-pro version and I was able to spot the improvements and problems within minutes of opening the box. I then spent a few weeks actually using the gauge just to see how things played out.
AppearanceThe fit and finish of the MG-36 Pro is just as beautiful as the original.
PriceI paid $399 in August of ’23 with a final price of $447.51 with shipping and tax. I’ve since monitored the price at Harveywoodworking.com and like seemingly all of their products, the price fluctuates by the day. The lowest price I’ve seen so far was $299. If the price is any higher than that, I’d recommend checking back daily and holding out for the lowest price possible.
The Miter BarThe miter bar was extended 1″ which allows for cutting wider workpieces. The bar also now features an additional concentric washer at the user end, solving a wobble issue that existed in the original MG-36. Harvey also changed the concentric washers to a design that I find easier to adjust and more reliable.
The Protractor HeadHarvey upgraded the protractor head from the gappy 1 degree resolution of the MG-36 to a new gap-free vernier scale system boasting 0.1 degree resolution. They also improved the sloppy detent issue I observed previously. While somewhat snappier, the spring pin still feels too soft for my tastes. It’s still far too easy to pop in and out of the detents. Much like the original MG-36, there’s really no need for the pin retraction button. I personally feel the design of this system is flawed. Fortunately, if you give the fence a little wiggle you’ll find that it tends to settle into the center of the detent. I also found that tightening the knob usually sends the pin home. I say “usually” because as you’ll see in the video, you can still easily lock it down and find that you’re off the mark. Thanks to the new vernier scale, you can see exactly how much error is present and correct it if necessary.
The FenceThe fence is nearly identical (if not actually identical) to the original MG-36. I had an issue with mine where the red extension piece tilted back when tightened down. A replacement from Harvey corrected this issue. The fence extension is listed as 36″ long but I was able to measure about 40″, which is a nice bonus. Unfortunately, Harvey still refuses to correct the false claims on their website that their fence is the longest on the market. Tsk Tsk!
The StopWhile the previous stop had a couple of issues, none of those were deal-breakers. And thankfully, the problems I discovered in the previous version were actually improved. Unfortunately this was one step forward and two steps back, since the stop is now unusable for workpieces that aren’t at least 5/8″ thick. This is because there’s a 5/8″ gap between the stop and the fence. Of course, you can get around this problem by using a sacrificial fence (something you should be using anyway). But if you like to go commando with no sacrificial fence, the stop is going to prove problematic at some point.
The other bigger issue I found with the stop is that Harvey shortened the spine that rides in the fence slot by about 50%, resulting in 0.012″ of potential movement. So while the stop boasts 0.001″ micro-adjustability, a light tap of the stop can knock it out as much as 0.012″. I was able to test two of these stops and they both exhibited this issue. The movement was also confirmed by two other MG-36 Pro owners and Harvey themselves.
Customer ServiceThe customer service I received was much improved over my previous experience. In fact, it was stellar. They were friendly, responsive and eager to fix my issues. Unfortunately, the sloppy stop is a design failure that can’t be fixed with a Bandaid solution and a refund was offered if I felt the product didn’t meet my expectations.
ConclusionI’m happy to say that the Harvey MG-36 Pro is a serviceable miter gauge. It’s not perfect and depending on the kind of work you do the sloppy stop issue might be a deal-breaker. The sloppiness in the detents is still a big disappointment. However, with the caveats discussed in the video you can achieve decent results. Overall, Harvey addressed pretty much every issue I found in my previous review. They either improved them greatly or fixed them. That said, if you’re in the market for a miter gauge I think the Jessem Mite-R-Excel II is still your best bet for the money. Even if you’re able to get the MG-36 Pro at $299 (the lowest price I’ve seen), the Jessem can be had for only $25 more. And the Jessem doesn’t suffer from any of the issues found in the MG-36 lineup.
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February 21, 2024
A New Product for Rust Removal!
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Please note that this video is a paid advertisement and I will receive a small commission if you purchase something from Carbon Method using my code or link. I truly appreciate your support.
You may already know Carbon Method for their rust preventative I showed off in this video and the subsequent testing I did in this video. They have since released a new product for rust removal, the Carbon Coating Prep Kit that contains three abrasive pads and their Reconditioning Oil. Using their kit you can remove rust faster, easier, and more effectively that with traditional abrasive or chemical techniques. When you’re done, the surface is prepped and ready for the rust preventing Carbon Coat. Get your kit here and say bye bye to rust!��
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February 12, 2024
Top Construction & Oil Finish | The Big Finish | Sideboard Pt 11
As the Sideboard Series comes to a close, we’ll embark on the Top Construction & Oil Finish. The top is really just a large walnut panel. I like to use Dominos to help keep the panels aligned curing the glueup though the same thing could be achieved by using several sets of cauls. The idea is to keep the boards as even as possible so that it limits the amount of work we need to do after the glue dries. After the top is fully scraped and sanded, I added a small 1/8″ roundover. If you’re looking for more information and tips for making wide panels that stay flat, check out this video.��
The finish I used is Bumblechutes, a natural tung oil finish thinned with citrus solvent. You can save 10% using the code TWW10��at��Bumblechutes.com This finish is not the most protective in the world, but it does just fine on a piece of furniture that doesn’t require a ton of protection.
The top is attached to the case using screws and elongated screws. 1 1/4″ should do the trick as long as you don’t drive them too deep. The back panel is then added with glue and brad nails.
If you enjoyed this series, please let us know in the comments. This kind of content just doesn’t do well on YouTube these days but for a business like ours, the view numbers only tell part of the story. So give us some feedback and in the meantime, check out The Wood Whisperer Guild for more high quality detailed courses from some of the best instructors in the industry.
Looking for the Summary version of this build? Click here!
Stuff I Used:Bumblechutes Finish – Save 10% with code TWW10Amana Countersink BitBackside SandpaperMilwaukee Die GrinderCarbide Burr (Ball)Large Core Box BitMouse Card ScraperLeigh Dovetail JigMy Vacuum Press SetupTaper Maker Hardware KitRevMark White MarkerWhite PencilFestool DominoFestool OF1400 Router1/4″ Upspiral BitTitebond ExtendDovetail BitMilwaukee Die GrinderCove BitPreppin Weapon Sanding BlockMilwaukee Compact RouterDownload the FREE Plans:PDF Cut List & PlanPDF Cut List & Plan (Metric)The post Top Construction & Oil Finish | The Big Finish | Sideboard Pt 11 appeared first on The Wood Whisperer.
February 2, 2024
Sawtooth Standards | Door Coves & Adjustable Shelves | Sideboard Pt 10
Before starting on the sawtooth standards, we’ll need to add a detail to the sliding doors that I nearly forgot about: finger holds. To make sure the door has something to grip, we’ll simply add a cove to the edge. I only added one cove to my doors but might consider adding another later. After all, the doors need to slide in both directions.
For the adjustable shelves, there are several ways we can have them interact with the case. Typically we use a series of holes and shelf pins but on a piece like this, I felt we should go the extra mile by building sawtooth standards. If you’re not familiar, this system includes standards that are notched so they can receive shelf supports that run from front to back. It’s a very cool but labor intensive choice that has the added bonus of requiring no metal or plastic. A classy way to construct adjustable shelves!
Looking for the Summary version of this build? Click here!
Don’t miss the pre-order price for Philip Morley’s Tambour Record Console course. Price goes up February 9th!
Stuff I Used:Backside SandpaperMilwaukee Die GrinderCarbide Burr (Ball)Large Core Box BitMouse Card ScraperLeigh Dovetail JigMy Vacuum Press SetupTaper Maker Hardware KitRevMark White MarkerWhite PencilFestool DominoFestool OF1400 Router1/4″ Upspiral BitTitebond ExtendDovetail BitMilwaukee Die GrinderCove BitPreppin Weapon Sanding BlockMilwaukee Compact RouterDownload the FREE Plans:PDF Cut List & PlanPDF Cut List & Plan (Metric)The post Sawtooth Standards | Door Coves & Adjustable Shelves | Sideboard Pt 10 appeared first on The Wood Whisperer.
January 20, 2024
Dimpled Texture | Drawer Fronts | Sideboard Pt 9
Don’t miss the pre-order price for Philip Morley’s Tambour Record Console course. Price goes up February 9th!
These aren’t your average drawer fronts! We’ll make the front from two pieces and create an integrated pull by creating a relief where the two pieces join. We’ll also create a dimpled texture using a Carbide Burr and a Die Grinder. The dimpled texture provides a super cool look to the fronts even though the wood itself is just regular walnut. Each dimple disrupts and reflects the light in such a way that it confuses the eye and invites people to come in for a closer look. It’s a great way to add an accent but I definitely believe it needs to be used sparingly. Here’s another example where I used the dimpling technique on a Trestle Table in case you want to see an additional application.
It’s important to remember that if you’re building this piece, you don’t need to make your drawers fronts look like mine. Have fun, get creative, and make a drawer front that suits your tastes.
Looking for the Summary version of this build? Click here!
Stuff I Used:Milwaukee Die GrinderCarbide Burr (Ball)Large Core Box BitMouse Card ScraperLeigh Dovetail JigMy Vacuum Press SetupTaper Maker Hardware KitRevMark White MarkerWhite PencilFestool DominoFestool OF1400 Router1/4″ Upspiral BitTitebond ExtendDovetail BitMilwaukee Die GrinderCove BitPreppin Weapon Sanding BlockMilwaukee Compact RouterDownload the FREE Plans:PDF Cut List & PlanPDF Cut List & Plan (Metric)The post Dimpled Texture | Drawer Fronts | Sideboard Pt 9 appeared first on The Wood Whisperer.
January 10, 2024
Dovetail Jigs are Back, Baby! | Drawer Boxes | Sideboard Pt 8
Time to construct the drawers. The drawer boxes will be dovetailed using a good old dovetail jig! We’ll also install Blum undermount drawer slides.
Looking for the Summary version of this build? Click here!
Stuff I Used:Leigh Dovetail JigMy Vacuum Press SetupTaper Maker Hardware KitRevMark White MarkerWhite PencilFestool DominoFestool OF1400 Router1/4″ Upspiral BitTitebond ExtendDovetail BitMilwaukee Die GrinderCove BitPreppin Weapon Sanding BlockMilwaukee Compact RouterDownload the FREE Plans:PDF Cut List & PlanPDF Cut List & Plan (Metric)The post Dovetail Jigs are Back, Baby! | Drawer Boxes | Sideboard Pt 8 appeared first on The Wood Whisperer.
January 2, 2024
Look Ma, Patinaed Copper & Live Edge | Sliding Doors | Sideboard Pt 7
Cutting and finessing the sliding dovetails on our dividers. We’ll also add some additional support to help prevent sag.
Looking for the Summary version of this build? Click here!
Stuff I Used:My Vacuum Press SetupTaper Maker Hardware KitRevMark White MarkerWhite PencilFestool DominoFestool OF1400 Router1/4″ Upspiral BitTitebond ExtendDovetail BitMilwaukee Die GrinderCove BitPreppin Weapon Sanding BlockMilwaukee Compact RouterDownload the FREE Plans:PDF Cut List & PlanPDF Cut List & Plan (Metric)The post Look Ma, Patinaed Copper & Live Edge | Sliding Doors | Sideboard Pt 7 appeared first on The Wood Whisperer.
December 18, 2023
The Other Dovetail | Sliding Dovetails | Sideboard Series Pt 6
Cutting and finessing the sliding dovetails on our dividers. We’ll also add some additional support to help prevent sag.
Looking for the Summary version of this build? Click here!
Stuff I Used:My Vacuum Press SetupTaper Maker Hardware KitRevMark White MarkerWhite PencilFestool DominoFestool OF1400 Router1/4″ Upspiral BitTitebond ExtendDovetail BitMilwaukee Die GrinderCove BitPreppin Weapon Sanding BlockMilwaukee Compact RouterDownload the FREE Plans:PDF Cut List & PlanPDF Cut List & Plan (Metric)The post The Other Dovetail | Sliding Dovetails | Sideboard Series Pt 6 appeared first on The Wood Whisperer.


